Applications of Our Liquid Filling Machines
We serve any business that has a bottling, filling, and packaging line. In fact, we have supplied piston filler machines and other equipment for manufacturers and enterprises from the following industries:
BAKING
COSMETICS
FOOD / BEVERAGE
HOUSEHOLD
INDUSTRIAL
Our piston filling machines can be integrated into a fully automatic packaging line or used as a standalone semi-automatic unit. What this means is you may enhance your filling and packaging operations with Volumetric Technologies’ Piston Filler/Depositors, Pump Fill Stations, PD Servo Pump Filler, and Transfer Pumps. Many of these machines can be used in conjunction with cup machines, VFFS machines, HFFS machines, thermoforming machines, and more!
Our Piston Fillers
Piston Fillers & Piston Depositors
Volumetric Technologies piston fillers & piston depositors all start with our innovative product pathway that allows Volumetric Technologies Horizontal and Incline Series Machines to fill and deposit your products at higher speeds. Our piston filler machines provide clean drip free depositing and adds precision in your product lines. We configured our piston fillers to deposit accurate amounts of sauces, stews, batters, meat/sauce mixtures, and pastes every single time. As a result, our piston fillers and depositors deliver the highest product fill accuracy, with the lowest level of product degradation in the industry.
Spills, drips, and container overflows may be common in food filling lines, but not when you use piston fillers from Volumetric Technologies. What’s more, your staff will have more time on their hands as our equipment doesn’t need looking after every minute of the day. We make sure our machines do as they should: Enhance your process so your workers can be free to perform other, more important tasks.
Constructed Using 316L Stainless Steel & Top-Quality USDA/FDA Approved Materials
Our Piston Filling Machines are constructed using 316L stainless steel and top-quality USDA/FDA approved materials. All piston filler models from the 1590 through the large 3045 incline series are offered in single or multiple head designs. We also make them available for various applications and industries. They can be integrated into a packaging line that’s fully automatic or used as a standalone semi-automatic piston filler.
Tell us about your application, and we’ll discuss the best ways to integrate our machines into your current line.
Piston Fillers/Piston Depositors can be used in conjunction with many automated lines to increase production and improve product portion control. With product waste kept at a minimum, you can maximize your product and save on costs.
Automatic Filling Lines
Volumetric Technologies’ Automatic Filling Lines encompass an extensive array of cutting-edge equipment, including piston fillers, versatile filling lines, advanced volumetric filling machines, specialized vial filling equipment, and efficient overflow filling lines. This wide range of solutions caters to diverse industries and applications.
Our piston fillers offer unparalleled precision, speed, and accuracy, making them ideal for various liquid and semi-liquid products. The integration of our volumetric filling machines ensures that each fill is consistent and exact, regardless of viscosity or foaming properties.
For delicate pharmaceutical and cosmetic products, our vial filling equipment guarantees meticulous filling that meets high standards of hygiene and precision. Meanwhile, our overflow filling lines are engineered to handle foamy liquids and prevent spills, ensuring a clean and efficient packaging process.
From initial consultation to final implementation, Volumetric Technologies is committed to tailoring our solutions to your needs. Our expertise extends beyond the equipment itself; we offer comprehensive support to optimize your production processes and enhance efficiency.
Experience seamless operation, enhanced productivity, and unmatched accuracy with our state-of-the-art equipment. Whether you require adaptable filling lines, precise piston fillers, versatile volumetric filling machines, specialized vial filling equipment, or efficient overflow filling lines, Volumetric Technologies is your trusted partner in revolutionizing your filling and packaging operations.
POWER
REQUIREMENTS
Air and Electric (varies)
FILL VOLUME
2oz - 5 gallons
SPEED
Up to 20 Cycles
per minute
PARTICULATE
SIZE
Up to 1/4 diameter
WASHDOWN
Full washdown
Options
Dispensing Nozzles
Fixed height or adjustable height options
Hopper product level control system
Hopper Lid
Agitated Hopper
Water jacketed hopper
Linear traveling carriage nozzle rack
Diving carriage nozzle rack
Walking beam nozzle rack
Pin stop, star wheel, or timing wheel container escapement
Servo-actuated drive assembly
load cell feedback system
Table Top Conveyor and Bakery Conveyor options
Gap Transfer Conveyors
Features
Extremely accurate up to +/- .25 of 1%
Single or multiple head designs
Ease-of-use with touchscreen HMI
Solid state PLC in a UL listed control panel
Built to last in the toughest environments
Quick tool-free changeover and assembly/disassembly
Product contact surfaces constructed from 316L stainless steel and FDA/USDA approved materials
Gentle on shear sensitive products
Adjustable speed controls
Physical start, stop, and E-stop buttons
Cycle counter
Customizable for any application
Automatic Pail Filling Lines
Volumetric Technologies Automatic Pail Filling Lines are designed to accurately fill pails of your product by net weight or by volume. The fully automatic pail filling equipment will de-nest your tubs or pails onto the conveying line. The line indexes your containers to the filling station, where the filling system fills your container. Once the load cell weight or volumetric fill is satisfied, the pails are released where they will travel downstream to be lidded.
Volumetric Technologies Automatic Pail Filling Lines are perfect for filling a wide variety of products such as bulk fruit slurries, pie fillings, sour cream, chocolate sauces as well as many industrial lubricant products that are liquid or self-leveling slurries. Net Weight Pail Filling Machines have a variety of servo-controlled pump and piston filler options, so we can select the best pump to fill your products.
Volumetric Technologies Pail Fillers & Pail Filling Equipment are used to automatically fill a variety of products by weight or volume, into any size pail. Products range from salsa, salad dressings, oils, personal care products, chocolate sauce, honey, soups, fruit fillings, BBQ sauce, pancake batters, muffin batters, paints, industrial lubricants, and pasta sauces to name a few.
Contact us about your Pail Filling application today to see how we can help at 507-263-0034.
The fully automatic pail filling equipment will de-nest your tubs or pails onto the conveying line. The line indexes your containers to the filling station, where the filling system fills your container. Once the load cell weight or volumetric fill is satisfied, the pails are released where they will travel downstream to be lidded. The lids can either be hand-placed or automatically de-nested. Once the lid is placed onto the pail, the pail will continue down the conveyor through an automatic lid press, which will snap the lid onto the pail.
Options
Dispensing Nozzles
Fixed height or adjustable height options
Hopper product level control system
Hopper Lid
Agitated Hopper
Water jacketed hopper
Linear traveling carriage nozzle rack
Diving carriage nozzle rack
Walking beam nozzle rack
Pin stop, star wheel, or timing wheel container escapement
Servo-actuated drive assembly
load cell feedback system
Table Top Conveyor and Bakery Conveyor options
Gap Transfer Conveyors
Features
Extremely accurate up to +/- .25 of 1%
Single or multiple head designs
Ease-of-use with touchscreen HMI
Solid state PLC in a UL listed control panel
Built to last in the toughest environments
Quick tool-free changeover and assembly/disassembly
Product contact surfaces constructed from 316L stainless steel and FDA/USDA approved materials
Gentle on shear sensitive products
Adjustable speed controls
Physical start, stop, and E-stop buttons
Cycle counter
Customizable for any application
Compatible with Food and Non-Food Products
Our products are versatile, USDA-approved, and compatible with a wide range of products and textures. We designed them to be customizable according to your products’ specifications.
Our volumetric piston fillers can be adjusted to accommodate fluids of varying viscosity, from liquids to thick creams. They can also fill/deposit products with large particulates and at any temperature.
In sum, Volumetric Technologies piston fillers can speed up the filling process for the following types of products:
Liquids – Beverages, Chemicals, water, dyes, perfume, honey, syrup, soaps, oils
Thick -Semi-liquids – Pasta Sauces, Dips and Spreads, Condiments such as mustard, mayonnaise, barbecue sauce, marinades, batters, frostings, shampoos, personal care creams, gels, Nut butters
Particulated Products – Salsa, soups, stews, Barbecue pulled pork, macaroni and cheese, chunky dips, Chicken Ala King, chicken livers, creamed herring, pie fillings
Piston Filler FAQs
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Benchtop fillers are typically around $6k, larger fillers can range from $16k to over $100k.
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Yes 1 year parts and labor with a full service department available.
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No, all sales are final.
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Not directly but we work with financing partners who can offer a range of options from leasing to loans.
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For smaller projects, 2-6 weeks. Larger projects can range up to 6 months (or more) depending on scope.
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Absolutely, our systems are customized to meet your specifications.
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Like any mechanical system, there is standard daily maintenance needed, as well as regular monthly service requirements
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We provide customer training upon installation of the equipment and provide service & maintenance documentation with the shipment.
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Yes, upon request.
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VTI has over 30 years of piston filling experience building fast, accurate, and durable equipment specializing in hard-to-fill liquids. All of our equipment is stainless steel, tool-less design, and easy to maintain for long lasting performance.