Everything You Wanted to Know About Piston Fillers
Did you know your favorite salsa was filled using a piston filler? The machine is an essential part of the manufacturing industry, contributing $2.3 trillion to the U.S. GDP, according to the NIST. It’s really no wonder such a massive industry relies on heavy-duty and efficient machinery to produce food essentials every day.
If your business is part of the manufacturing industry, you really should read this article, as we reveal all there is to know about piston fillers. Plus, we’ll suggest affordable automated piston filler options, so keep reading.
What Is a Piston Filler?
In general, piston fillers are used to fill different-sized containers with sauces, beverages, dressings for salads, beauty products, sanitizers, liquid soaps, cleaning supplies, paint, and so on. Pretty much everything that’s liquid and mildly dense can be poured into a container using a piston filler. The piston filler is a machine that works on electricity, though some models work without it.
Usually, an employee handles the machine to place different volumes of product into containers.
Is a Piston Filler Reliably Accurate?
Piston fillers are utterly accurate, which is why almost every manufacturing business dealing with large quantities of products uses piston fillers to fulfill orders and keep manufacturing at pace. Moreover, piston fillers are sanitary machines and are largely used in the food-processing industry, too.
How Does a Piston Filler Work?
A piston filler with a rotary valve can easily fill containers with potato salads, salsas, peanut butter, cottage cheese, and other dense products. The amount of filling in the machine’s cylinder can be increased or decreased by tweaking the length of the stroke of the piston — this is usually done by rotating a handwheel to lengthen or shorten the filling stroke.
By retracting, the piston draws product from the supply tank and fills the cylinder. After being fully retracted (or retracted to a custom-set point) the piston returns to the cylinder and fills the supply line going into the fill heads, producing the end product.
How Does an Overflow Filler Work?
As opposed to filling for volume or weight, an overflow filler operates with a nozzle that overflows product into a holding tank, once the liquid has reached a designated level in the container. All containers are then filled identically.
How Does a Rotary Cup Filler Work?
A rotary cup filler operates with the help of a vacuum-boosted cup de-nester to streamline the cups to the carrier plates. Afterward, the cups are carried to the filling station, waiting to be filled with the product.
How Does a Pail-Filling Line Work?
Pail-filling lines are part of the manufacturing line, intended to accurately and reliably fill pails of products, keeping track of weight or volume. In essence, a row of filled pails is carried to the position where lids are placed on the top of the pail and then carried through a tunnel for the lids to be pressure-pressed.
Find Affordable and Reliable Automated Piston Fillers at Volumecentric Technologies
No more worrying about product losses or filling inconsistencies due to inappropriate filling gear. Here at Volumetric Technologies, we pay special attention to delivering top-notch automated piston fillers for every volume of work, regardless of the industry.
Also, you’ll find cup machines, transfer pumps, and a whole lot more for your manufacturing business. If we don’t have it, you don’t need it! Get in touch with us — we’re always ready to help!
